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LAKOS manufactures centrifugal separators and other filtration systems for a variety of applications. Visit our home page to see our full product line and range of solutions.

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Evaporative Condensers Reduce Costs of Refrigeration

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It takes a LOT of energy to keep a popsicle frozen in the desert.  Come to think of it, it takes a lot of energy to keep a popsicle frozen in any conditioned interior space – in a desert or anywhere else.  chill

Grocery store owners know this all too well.  According to National Grid, refrigeration accounts for 44 to 62% of the energy consumed in U.S. grocery stores depending on the climate zone.  So when grocery store owners are looking to economize on energy, refrigeration is a smart place to start.  In fact, refrigeration system optimization can reduce energy use by 24% relative to standard practice.  This could account for a substantial increase in a grocery store’s profits, since energy expenditures are approximately equal to a typical grocery store’s profit margin.

Evaporative Condensers vs Cooling Towers
Evaporative condensers are an effective way to trim refrigeration energy cost in grocery stores, as well as in many other businesses.    These devices operate similarly to cooling towers in that they remove heat from the refrigeration system.  However, in cooling towers, the cooling water does not come into direct contact with the equipment being cooled; instead it passes through a refrigerant-water heat exchanger in the condenser to achieve thermal transfer.  Evaporative condensers, however, spray water directly over the coils and a fan blows air through the falling spray of water.  As the water evaporates, the remaining water becomes cooler through what is known as the latent heat of evaporation.  The cool water absorbs heat from the condenser coil, cooling the refrigerant into liquid form.  This is an energy efficient means of heat removal and can result in significant savings.  

Although evaporative condensers can be significant energy savers for businesses with high refrigeration needs -- particularly in more arid climates -- they come with one disadvantage.  They use a lot of water, and this water must be periodically “bled” off into the sewer to prevent the accumulation of excessive mineral deposits, such as magnesium, silica and calcium.  These minerals build up on the condenser coils, impairing heat transfer and thus efficiency.  In addition, the air flowing through the water spray contains many particles such as pollen, mold and dust that eventually accumulate inside the system.  Frequent bleed rates (along with chemical treatment) are used to combat these particulates.  The outside contractors that service cooling towers and evaporative condensers have been known to use tower bleeds liberally to prevent scale formation.  After all, they don’t pay the water bill.  Their top priority is to prevent scale formation—period.    

Water Waste

How much water is used as a result of evaporative condenser operation?  According to the Alliance for Water Efficiency, many systems used 50% more water than necessary.  

Filtration Can Reduce The Waste And Improve Efficiency
Cooling tower basin cleaning is one way to minimize the bleed rate/water waste on cooling towers and evaporative condensers. Effective filtration of evaporative heat rejection systems, which includes centrifugal separation, also helps prevent the accumulation of bacteria that leads to Legionnaire’s Disease

You can read more about this by downloading “Fighting Legionella with LAKOS”.

Recent Legionella Outbreaks Stress Need For Better Prevention

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Two recent cases of Legionnaire's Disease stress the continuing need for awareness of:

  • Causes of this disease
  • Methods of prevention

First - The Most Recent Outbreaks

Hospital In Florida -- This past Tuesday, December 8, Legionella bacteria was found in a patient room at the University of Florida College of Medicine. As reported in the Gainesville Sun newspaper, the patient later died, and the facility's heating and cooling system is being examined as the likely cause. 

Hotel in Florida -- As reported in the Miami Herald and other news sources, the Epic Hotel in downtown Miami was shut down this past weekend after three guests over the previous few months had contracted Legionnaire's Disease. At this time, the source of the outbreak is believed to be the hotel's water system.

About Legionella and Legionnaires Diseases

According to the Center for Disease Control (CDC), in the United States alone, between 8,000 and 18,000 people are hospitalized each year with Legionnaire's Disease, but because of misdiagnosis and other reasons, the ACTUAL number of case may be higher. Some cases prove fatal. It is most often contracted by breathing in the Legionella bacteria in water vapor, and is not spread by personal contact or by drinking water.

Preventing Legionnaire's Disease and ASHRAE Guideline 12

A high number of Legionella cases can be traced back to insufficient filtration and water handling techniques in a cooling tower and other types of heating and cooling systems. ASHRAE (American Society of Heating, Refrigerating and Air-Conditioning Engineers) has published guidelines on ways to reduce the risk of Legionella . The prevention of Legionnaire's Diseases is covered in Guideline 12, where evaporative heat rejection equipment such as cooling towers and evaporative condensers are noted as possible causes of the disease. Their recommended solution is given in section 7.6.1 which states that "Keeping the system clean reduces nutrients available for Legionella growth....centrifugal gravity-type separators and bag-type filters can be used to assist in removal of debris..."

LAKOS Solutions

Visit our Hospital solutions page for more information about Legionella and other hospital filtration solutions.

And DOWNLOAD our "Legionella Prevention" brochure with more details about how the risk of Legionella can be reduced through proper filtration.

 

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